Toyoda is a leader in high volume cylinder head and cylinder block machining systems. We offer traditional transfer lines, fully flexible or hybrid lines with full systems integration and program management.

High Production Flexible Machining Lines

Toyoda is a world leader in high-volume cylinder head and cylinder block machining systems. Choose from traditional automated transfer lines, fully flexible, or hybrid lines with full systems integration and program management.

Toyoda solutions offer greater flexibility than traditional transfer lines while rivaling dedicated systems for high production output. Each unit has a very small footprint and is configured for close machine-to-machine spacing. Using our stand-alone, modular units will never lock you in to a single part or machining process. A full portfolio of dedicated slides, multi-spindle heads, head changers and special-purpose machines are also available.

Machining Center for High Production Machining Lines - TOP G

TOP G - Machining Center for High Production Machining Lines
Industries – Aerospace
Ultra-compact yet durable machine for small parts. Based on speed. Specializes in mass production.

>Specifications


Machining Center for High Production Machining Lines - Top F

Top F - Machining Center for High Production Machining Lines
Industries – Aerospace
Ideal for small, medium and large parts requiring heavy cutting. Based on compact size. Specializing in machining small size parts.

>Specifications


TOP Center Features Contributing to Reliability and Maintainability

  • Index tables are available with 360 positions, (with curvic coupling) or 360,000, providing a full fourth axis.

  • The GE Fanuc multiprocessor ensures high-speed machine performance, precision and ease of programming.

  • Spindle speeds from 2,000 to 10,000 rpm and variable horsepower available. Suitable for many applications.

  • All axes are column-mounted to facilitate parts transfer.

  • The slant bed design and deeply inclined slide covers maintain unobstructed chip flow. Chip evacuation is at the rear of the machine.

  • Column mounted ATC maintains change time regardless of X axis position. Limit switches are eliminated for accuracy, reliability and reduced maintenance.

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Sample System Configurations



Stand alone machine
The machining center specification which is usable as a stand alone machine is also prepared.

Manual work line
No distance between machines by setting R/L units to one.

Swing arm type loader
It is an automatic line combining single machines with the independent loading/unloading station.

Transfer line
It is an example which is installed to the transfer line with divided beds facing each other and is constituted for the production type FTL.

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Cruising the Productivity Highway
Click here to read how flexible manufacturing helps Harley-Davidson keep customers on the road, Manufacturing Engineering, May 2002.